Belt length for two pulleys calculator

Calculate ideal pitch-line belt length and small pulley wrap with your own figures.

Your numbers

Use the units shown. Results update as you change valid inputs.

Use ideal pitch-line belt length and small pulley wrap to compare changes to your inputs. The method and limits below explain the scope.

Examples

Examples

Try the starting example

First pulley pitch diameter (mm)
100
Second pulley pitch diameter (mm)
100
Pulley centre distance (mm)
500
Belt configuration: open or crossed
open
Ideal pitch-line belt length (mm)
1,314.159265
Small pulley wrap (degrees)
180
Large pulley wrap (degrees)
180

Try another scenario

First pulley pitch diameter (mm)
100
Second pulley pitch diameter (mm)
100
Pulley centre distance (mm)
200
Belt configuration: open or crossed
crossed
Ideal pitch-line belt length (mm)
765.289182
Small pulley wrap (degrees)
240
Large pulley wrap (degrees)
240
Calculation method

Calculation method

Ideal pitch-line belt length (mm)

Open: two external tangent spans plus the two contact arcs. Crossed: two internal tangent spans plus the two equal wrap arcs. Radii are half the pitch diameters.

Small pulley wrap (degrees)

Open: 180 − 2 × asin((large radius−small radius)/centre distance). Crossed: 180 + 2 × asin((large radius+small radius)/centre distance).

Large pulley wrap (degrees)

Open: 180 + 2 × asin((large radius−small radius)/centre distance). Crossed: same wrap as the small pulley.

Symbols and units
a
First pulley pitch diameter (mm)
b
Second pulley pitch diameter (mm)
c
Pulley centre distance (mm)
d
Belt configuration: open or crossed

Use the units shown. A list keeps the order in which you enter its values. The symbol ^ means “raised to the power of”.

Assumptions & limits

Assumptions & limits

  • Ideal thin flexible belt at supplied pitch diameters, using tangent-and-arc geometry. Does not round to commercial belt sizes or account for belt elasticity, tooth pitch, tensioners or transmission loads.
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Further reading

OpenStax: arithmetic and geometry ↗

Background reading; this does not imply endorsement or independent review of SumFizz.

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