Automotive belt wrap geometry calculator

Calculate center distance and exact ideal open-belt pitch length with your own figures.

Your numbers

Use the units shown. Results update as you change valid inputs.

Use center distance and exact ideal open-belt pitch length to compare changes to your inputs. The method and limits below explain the scope.

Examples

Examples

Try the starting example

Pulley 1 pitch radius (mm)
50
Pulley 2 pitch radius (mm)
100
Pulley 1 center x (mm)
0
Pulley 1 center y (mm)
0
Pulley 2 center x (mm)
300
Pulley 2 center y (mm)
0
Center distance (mm)
300
Exact ideal open-belt pitch length (mm)
1,079.591684
Smaller-pulley wrap (degrees)
160.811864
Larger-pulley wrap (degrees)
199.188136

Try another scenario

Pulley 1 pitch radius (mm)
50
Pulley 2 pitch radius (mm)
100
Pulley 1 center x (mm)
0
Pulley 1 center y (mm)
0
Pulley 2 center x (mm)
400
Pulley 2 center y (mm)
0
Center distance (mm)
400
Exact ideal open-belt pitch length (mm)
1,277.497074
Smaller-pulley wrap (degrees)
165.638488
Larger-pulley wrap (degrees)
194.361512
Calculation method

Calculation method

Center distance (mm)

C=hypot(x2-x1,y2-y1).

Exact ideal open-belt pitch length (mm)

2*sqrt(C²-(R-r)²)+pi*(R+r)+2*(R-r)*asin((R-r)/C).

Smaller-pulley wrap (degrees)

180-2*asin((R-r)/C)*180/pi.

Larger-pulley wrap (degrees)

180+2*asin((R-r)/C)*180/pi.

Symbols and units
a
Pulley 1 pitch radius (mm)
b
Pulley 2 pitch radius (mm)
c
Pulley 1 center x (mm)
d
Pulley 1 center y (mm)
e
Pulley 2 center x (mm)
f
Pulley 2 center y (mm)

Use the units shown. A list keeps the order in which you enter its values. The symbol ^ means “raised to the power of”.

Assumptions & limits

Assumptions & limits

  • Supported routing is one open, uncrossed belt around two external circular pulleys in a plane. Pitch radii supplied; no multi-pulley serpentine routing, tension, stretch, teeth, flange or manufacturer belt selection. Supported limits: Radii>0; center distance>sum(radii) (nonintersecting pulleys); finite coordinates.
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