Motorcycle fork oil air-gap volume calculator

Calculate modeled annular cross-sectional area and target minus initial air-gap length with your own figures.

Your numbers

Use the units shown. Results update as you change valid inputs.

Use modeled annular cross-sectional area and target minus initial air-gap length to compare changes to your inputs. The method and limits below explain the scope.

Examples

Examples

Try the starting example

Hypothetical cylindrical fork internal bore (mm)
40
Uniform rod diameter occupying bore (mm)
20
Supplied initial air-gap length (mm)
150
Supplied target air-gap length (mm)
130
Identical fork legs
2
Modeled annular cross-sectional area (mm squared)
942.477796
Target minus initial air-gap length (mm)
-20
Modeled fluid-volume change per leg, positive addition (mL)
18.849556
Modeled total fluid-volume change, positive addition (mL)
37.699112

Try another scenario

Hypothetical cylindrical fork internal bore (mm)
40
Uniform rod diameter occupying bore (mm)
20
Supplied initial air-gap length (mm)
150
Supplied target air-gap length (mm)
160
Identical fork legs
2
Modeled annular cross-sectional area (mm squared)
942.477796
Target minus initial air-gap length (mm)
10
Modeled fluid-volume change per leg, positive addition (mL)
-9.424778
Modeled total fluid-volume change, positive addition (mL)
-18.849556
Calculation method

Calculation method

Modeled annular cross-sectional area (mm squared)

pi/4×(bore²−rod²), requiring bore>rod.

Target minus initial air-gap length (mm)

Target−initial supplied air gap.

Modeled fluid-volume change per leg, positive addition (mL)

Annular area×(initial−target)/1000, converting cubic mm to mL.

Modeled total fluid-volume change, positive addition (mL)

Per-leg ideal volume change×leg count.

Symbols and units
a
Hypothetical cylindrical fork internal bore (mm)
b
Uniform rod diameter occupying bore (mm)
c
Supplied initial air-gap length (mm)
d
Supplied target air-gap length (mm)
e
Identical fork legs

Use the units shown. A list keeps the order in which you enter its values. The symbol ^ means “raised to the power of”.

Assumptions & limits

Assumptions & limits

  • Hypothetical uniform-annulus geometry only. Actual fork internals, spring displacement, oil level procedure and acceptable air gap are not inferred; the target gap is supplied externally and this is not a service instruction.
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Further reading

OpenStax: ratios, unit rates and supplied measurement arithmetic ↗

Background reading; this does not imply endorsement or independent review of SumFizz.

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