Warehouse pick wave capacity calculator

Calculate total lines and total worker-hours with your own figures.

Your numbers

Use the units shown. Results update as you change valid inputs.

Use total lines and total worker-hours to compare changes to your inputs. The method and limits below explain the scope.

Examples

Examples

Try the starting example

Order-line counts
30,20,50
Measured lines per worker-hour
25
Workers
2
Available shift hours
2
Total lines
100
Total worker-hours
4
Elapsed wave hours
2
Workers needed within shift
2

Try another scenario

Order-line counts
10,15
Measured lines per worker-hour
10
Workers
2
Available shift hours
2
Total lines
25
Total worker-hours
2.5
Elapsed wave hours
1.25
Workers needed within shift
2
Calculation method

Calculation method

Total lines

Add the supplied line counts.

Total worker-hours

Total lines / measured worker rate.

Elapsed wave hours

Worker-hours / actual workers, assuming divisible work.

Workers needed within shift

Round up worker-hours / available shift hours.

Symbols and units
a
Order-line counts
b
Measured lines per worker-hour
c
Workers
d
Available shift hours

Use the units shown. A list keeps the order in which you enter its values. The symbol ^ means “raised to the power of”.

Assumptions & limits

Assumptions & limits

  • A divisible-work model at constant measured productivity. Order dependencies, travel congestion, breaks and indivisible assignments can lengthen elapsed time.
Are these inputs private?

These calculations run in your browser. A shared link contains the values you choose to share. Only questions submitted to the separate AI finder are sent to OpenAI.

Further reading

OpenStax: ratios, percentages and rectangular geometry ↗

Background reading; this does not imply endorsement or independent review of SumFizz.

Share this page
Share this calculator

Leave unchecked to share the page without your entered values.