Assembly line balancing calculator

Calculate stations [task IDs,total seconds] and station count with your own figures.

Your numbers

Use the units shown. Results update as you change valid inputs.

Use stations [task IDs,total seconds] and station count to compare changes to your inputs. The method and limits below explain the scope.

Examples

Examples

Try the starting example

Tasks JSON [ID,duration seconds,predecessor IDs] in priority order
[["A",30,[]],["B",20,["A"]],["C",40,["A"]],["D",10,["B","C"]]]
Target station cycle (seconds)
60
Stations [task IDs,total seconds]
[[["A","B"],50],[["C","D"],50]]
Station count
2
Balance loss (%)
16.666667

Try another scenario

Tasks JSON [ID,duration seconds,predecessor IDs] in priority order
[["A",30,[]],["B",20,["A"]],["C",40,["A"]],["D",10,["B","C"]]]
Target station cycle (seconds)
50
Stations [task IDs,total seconds]
[[["A","B"],50],[["C","D"],50]]
Station count
2
Balance loss (%)
0
Calculation method

Calculation method

Stations [task IDs,total seconds]

Fill each station with first eligible input-order task that fits; successors may follow predecessors in same station.

Station count

Count constructed groups.

Balance loss (%)

100*(stations*cycle-sumDurations)/(stations*cycle).

Symbols and units
a
Tasks JSON [ID,duration seconds,predecessor IDs] in priority order
b
Target station cycle (seconds)

Use the units shown. A list keeps the order in which you enter its values. The symbol ^ means “raised to the power of”.

Assumptions & limits

Assumptions & limits

  • Precedence-respecting constructive line balance, no minimum-station guarantee. Each task indivisible; no resource sharing, ergonomics or skills model. Supported limits: 1..100 unique tasks; DAG, known predecessors; duration>0 and <=cycle.
Are these inputs private?

These calculations run in your browser. A shared link contains the values you choose to share. Only questions submitted to the separate AI finder are sent to OpenAI.

Further reading

Method reference ↗

Background reading; this does not imply endorsement or independent review of SumFizz.

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